HVAC Systems Encyclopedia

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Pre-Cooling Timing Strategies for Event Spaces

Overview

Pre-cooling timing determines when HVAC systems activate before scheduled occupancy to achieve target conditions at event start. Proper timing optimization reduces peak demand charges, leverages off-peak utility rates, and maintains occupant comfort through strategic thermal mass manipulation.

Pre-Cooling Physics

Heat Removal Requirements

The total cooling load during pre-cooling consists of sensible heat stored in building thermal mass and ongoing heat gains:

$$Q_{total} = Q_{mass} + Q_{gains} = mc_p\Delta T + \int_0^t (Q_{solar} + Q_{envelope} + Q_{equipment})dt$$

Where:

  • $Q_{mass}$ = sensible heat stored in thermal mass (Btu or kJ)
  • $m$ = effective building mass (lbm or kg)
  • $c_p$ = specific heat capacity (Btu/lbm·°F or kJ/kg·K)
  • $\Delta T$ = temperature depression (°F or K)
  • $Q_{gains}$ = time-integrated heat gains (Btu or kJ)

Cooling Rate Prediction

The achievable cooling rate depends on equipment capacity and thermal resistance:

$$\frac{dT}{dt} = \frac{Q_{cooling} - Q_{gains}}{mc_p} = \frac{\dot{Q}{net}}{C{thermal}}$$

Where:

  • $\dot{Q}_{net}$ = net cooling capacity (Btu/hr or kW)
  • $C_{thermal}$ = effective thermal capacitance (Btu/°F or kJ/K)

Pre-Cool Duration Calculation

Required pre-cooling time follows from integrating the cooling rate equation:

$$t_{precool} = \frac{C_{thermal} \cdot \Delta T}{\dot{Q}{cooling} - \dot{Q}{gains}} + t_{safety}$$

Where $t_{safety}$ represents margin for system startup, control stabilization, and weather variations (typically 15-30 minutes).

Optimal Start Control Algorithm

Time-to-Setpoint Estimation

flowchart TD
    A[Event Start Time] --> B{Current Temperature vs Setpoint}
    B -->|ΔT > 5°F| C[Calculate Required Pre-Cool Time]
    B -->|ΔT ≤ 5°F| D[Standard Start Time]
    C --> E[Historical Performance Database]
    E --> F[Outdoor Temperature Factor]
    F --> G[Thermal Mass Factor]
    G --> H[Equipment Capacity Factor]
    H --> I[Predicted Start Time]
    I --> J{Utility Rate Period}
    J -->|Off-Peak| K[Maximize Pre-Cool Window]
    J -->|Peak| L[Minimize Early Start]
    K --> M[Activate System]
    L --> M
    D --> M

Adaptive Learning Parameters

ParameterInitial ValueLearning RateBounds
Base cooling rate2°F/hr per ton±0.1°F/hr per event1-4°F/hr per ton
Thermal mass coefficient25 Btu/°F·ft²±2% per season15-40 Btu/°F·ft²
Solar gain factor1.0±0.05 per day0.5-1.5
Occupancy heat multiplier250 Btu/hr·personFixed

Equipment Staging Strategy

Sequential Cooling Activation

gantt
    title Pre-Cooling Equipment Staging Sequence
    dateFormat HH:mm
    axisFormat %H:%M

    section Stage 1
    AHU-1 Economizer Mode    :active, s1a, 04:00, 1h
    Chiller Soft Start       :s1b, 04:30, 30m

    section Stage 2
    AHU-1 Full Cooling       :active, s2a, 05:00, 2h
    AHU-2 Economizer Mode    :s2b, 05:30, 30m

    section Stage 3
    AHU-2 Full Cooling       :active, s3a, 06:00, 1h
    Ice Storage Discharge    :crit, s3b, 06:30, 30m

    section Occupancy
    Event Start 07:00        :milestone, m1, 07:00, 0m

Staging Timing Calculations

For multi-stage systems, activate equipment according to capacity priority:

$$t_{stage,n} = t_{event} - \sum_{i=n}^{N} \frac{\Delta Q_i}{\dot{Q}_{capacity,i}}$$

Where stage $n$ starts at time $t_{stage,n}$, removing heat increment $\Delta Q_i$ with capacity $\dot{Q}_{capacity,i}$.

Timing Optimization Tables

Pre-Cool Start Time by Building Mass

Building TypeThermal MassΔT = 5°FΔT = 10°FΔT = 15°F
Light (metal, minimal furniture)Low1.5 hrs2.5 hrs3.5 hrs
Medium (wood frame, standard)Medium2.0 hrs3.5 hrs5.0 hrs
Heavy (concrete, masonry)High3.0 hrs5.0 hrs7.0 hrs
Very Heavy (massive stone)Very High4.0 hrs7.0 hrs10.0 hrs

Outdoor Temperature Correction Factors

Outdoor Temp (°F)Correction FactorAdjusted Start Time
< 700.85Base × 0.85
70-801.00Base × 1.00
80-901.15Base × 1.15
90-1001.35Base × 1.35
> 1001.50Base × 1.50

Setpoint Depression Strategy

Aggressive Pre-Cooling

Temporarily reduce setpoint below target to accelerate thermal mass cooling:

$$T_{precool} = T_{target} - \Delta T_{depression}$$

Typical depression: 3-5°F (1.7-2.8 K) for 1-2 hours before occupancy.

Recovery to Comfort

Allow setpoint to gradually rise to target as occupancy begins:

$$T(t) = T_{precool} + \Delta T_{depression} \cdot \left(1 - e^{-\frac{t}{\tau_{recovery}}}\right)$$

Where $\tau_{recovery}$ = 30-60 minutes for smooth transition.

Peak Shaving Benefits

Demand Reduction Calculation

Effective pre-cooling shifts cooling load from peak to off-peak periods:

$$kW_{peak,reduction} = \frac{Q_{precool}}{3.412 \text{ kBtu/kWh}} \cdot \frac{t_{peak,avoided}}{t_{total}}$$

Typical peak demand reduction: 15-30% for well-executed pre-cooling.

Utility Cost Savings

$$\text{Savings} = kW_{peak,reduction} \cdot (\text{Demand Charge}) + kWh_{shifted} \cdot (\text{Rate}{peak} - \text{Rate}{offpeak})$$

ASHRAE Standard References

ASHRAE Standard 90.1-2019, Section 6.4.3.3: Optimal start controls required for systems > 10,000 cfm serving spaces with thermal mass.

ASHRAE Guideline 36-2021, Section 3.1.3.4: Pre-occupancy purge and pre-cooling sequences for event spaces with variable scheduling.

ASHRAE Handbook—HVAC Applications (2019), Chapter 45: Pre-cooling strategies for demand-limited facilities and time-of-use rate optimization.

Implementation Considerations

Weather Forecast Integration

Adjust pre-cool timing based on predicted outdoor conditions:

  • Solar intensity forecast affects envelope gains
  • Humidity impacts latent load requirements
  • Temperature trend influences start time accuracy

Occupancy Prediction Accuracy

Pre-cooling effectiveness depends on event certainty:

  • Scheduled events: Full pre-cooling sequence
  • Predicted occupancy: Conservative timing with 80% confidence
  • Uncertain events: Minimal pre-cooling, rapid response capability

Control System Requirements

  • 15-minute or faster temperature sampling
  • Historical performance database (minimum 30 days)
  • Weather data integration via API or on-site sensors
  • Utility rate schedule programming
  • Manual override capability for facility managers

Performance Monitoring

Track these metrics to validate pre-cooling timing:

  • Achievement rate: Percentage of events meeting target temperature at start time
  • Energy efficiency: kWh per degree-hour of pre-cooling
  • Peak demand reduction: kW saved during utility peak periods
  • Occupant comfort: Temperature variance during first 30 minutes of occupancy

Optimal pre-cooling timing balances comfort assurance, energy cost minimization, and equipment longevity through physics-based prediction and continuous learning algorithms.