HVAC Systems Encyclopedia

A comprehensive encyclopedia of heating, ventilation, and air conditioning systems

Real-Time HVAC Adjustment for Event Mode Control

Real-Time Control Fundamentals

Real-time adjustment represents the dynamic response layer of event mode HVAC systems, continuously modifying system parameters based on measured environmental conditions. This control strategy responds to actual occupancy loading rather than predetermined schedules, optimizing comfort while minimizing energy waste.

The effectiveness of real-time adjustment depends on three critical factors: sensor accuracy, control algorithm response time, and system capacity to meet rapid load changes. ASHRAE Standard 62.1 requires that demand-controlled ventilation systems maintain minimum ventilation rates under all operating conditions while allowing modulation above minimums based on occupancy indicators.

Control Loop Architecture

The real-time adjustment control loop operates on measured deviations from setpoint targets, implementing proportional-integral-derivative (PID) control enhanced with occupancy-weighted gains.

graph TB
    A[Sensor Array] --> B[Data Acquisition]
    B --> C[Signal Processing]
    C --> D[Control Algorithm]
    D --> E{Within Deadband?}
    E -->|No| F[Calculate Adjustment]
    E -->|Yes| G[Maintain Current Output]
    F --> H[Apply Rate Limiting]
    H --> I[Output to Equipment]
    I --> J[AHU/RTU Response]
    J --> K[Space Conditions]
    K --> A
    G --> K

    style D fill:#e1f5ff
    style F fill:#fff4e1
    style J fill:#f0f0f0

Sensor Configuration Requirements

Real-time control accuracy depends directly on sensor placement, calibration frequency, and signal reliability. The following table specifies sensor requirements per ASHRAE Standard 135 (BACnet) and Standard 62.1.

Sensor TypeLocationAccuracy RequiredResponse TimeCalibration Interval
CO₂Breathing zone (4-6 ft height)±50 ppm<60 seconds6 months
TemperatureReturn air, multiple zones±0.5°F<30 seconds12 months
HumidityReturn air stream±3% RH<60 seconds12 months
Occupancy (PIR)Ceiling-mounted, strategic coverageN/A (binary)<10 secondsFunctional test annually
AirflowSupply duct, after fan±10% of reading<15 seconds12 months
PressureSpace differential to adjacent areas±0.01 in. w.c.<10 seconds6 months

Adaptive Control Algorithms

The real-time adjustment algorithm modulates outdoor air intake, supply air temperature, and airflow based on the integrated sensor feedback. The control output calculation follows:

$$ u(t) = K_p e(t) + K_i \int_0^t e(\tau) d\tau + K_d \frac{de(t)}{dt} + G_o \cdot O(t) $$

Where:

  • $u(t)$ = control output signal
  • $e(t)$ = error signal (setpoint - measured value)
  • $K_p$, $K_i$, $K_d$ = proportional, integral, and derivative gains
  • $G_o$ = occupancy gain factor
  • $O(t)$ = normalized occupancy signal (0 to 1)

For CO₂-based demand-controlled ventilation, the required outdoor airflow adjusts continuously:

$$ \dot{V}{oa}(t) = \dot{V}{oa,min} + \frac{(C_{measured} - C_{target}) \cdot \dot{V}{supply}}{(C{indoor} - C_{outdoor})} \cdot K_{adj} $$

Where:

  • $\dot{V}_{oa}(t)$ = outdoor air volume flow rate at time t (cfm)
  • $\dot{V}_{oa,min}$ = minimum outdoor air per code (cfm)
  • $C_{measured}$ = measured CO₂ concentration (ppm)
  • $C_{target}$ = target CO₂ setpoint (typically 1000-1200 ppm)
  • $\dot{V}_{supply}$ = total supply airflow (cfm)
  • $K_{adj}$ = adjustment gain factor (0.5-1.0)

Response Time Requirements

Control loop execution speed determines how quickly the system reacts to changing conditions. The following response hierarchy ensures stable operation:

sequenceDiagram
    participant S as Sensors
    participant C as Controller
    participant A as Actuators
    participant E as Equipment

    S->>C: Sensor data (1-10 sec interval)
    C->>C: Algorithm execution (<1 sec)
    C->>A: Control signal output
    A->>E: Damper/valve movement (30-90 sec)
    E->>E: Airflow/temp stabilization (2-5 min)
    Note over S,E: Total loop time: 3-6 minutes
    E-->>S: New conditions measured

Critical timing parameters:

  • Sensor polling interval: 5-10 seconds for CO₂, 1-5 seconds for temperature
  • Control calculation cycle: 1-10 seconds (BAS processing speed)
  • Actuator stroke time: 30-120 seconds for dampers, 15-60 seconds for valves
  • System settling time: 3-10 minutes for thermal equilibrium

Implementation Requirements

Deadband Configuration

Implement control deadbands to prevent excessive actuator cycling and equipment wear:

  • Temperature deadband: ±1.0°F from setpoint
  • CO₂ deadband: ±50 ppm from setpoint
  • Humidity deadband: ±5% RH from setpoint

Rate Limiting

Apply slew rate limits to prevent shock loading:

$$ \frac{d\dot{V}{oa}}{dt} \leq R{max} $$

Where $R_{max}$ typically ranges from 10-20% of maximum airflow per minute.

Override Conditions

Real-time control must yield to safety overrides:

  1. High CO₂ alarm (>1400 ppm): Force maximum outdoor air
  2. Extreme outdoor temperature: Limit outdoor air to minimum code requirement
  3. Equipment fault: Revert to safe default position
  4. Manual operator override: Log event and disable automatic control

Integration with Building Automation Systems

Real-time adjustment requires robust BAS integration supporting:

  • High-resolution trending (minimum 1-minute intervals for critical points)
  • Alarm generation with escalation protocols
  • Remote monitoring and adjustment capability
  • Historical data storage (minimum 2 years) for performance verification
  • API access for advanced analytics platforms

ASHRAE Guideline 36 provides standardized control sequences for VAV systems with demand-controlled ventilation, ensuring consistent implementation across different BAS platforms.

Performance Verification

Continuous commissioning validates real-time control effectiveness through:

  • CO₂ concentration histograms showing time below 1200 ppm (target: >95%)
  • Temperature deviation analysis from setpoint (target: ±2°F for >90% of occupied hours)
  • Energy comparison to baseline operation (typical savings: 15-30% for variable occupancy spaces)
  • Sensor drift detection through redundant measurement comparison

Document control performance quarterly and recalibrate sensors according to the schedule specified above to maintain optimal operation.