HVAC Systems Encyclopedia

A comprehensive encyclopedia of heating, ventilation, and air conditioning systems

Building Materials Thermal Properties

Building material thermal properties govern heat transfer through building envelopes and directly impact HVAC load calculations, energy consumption, and occupant comfort. Accurate knowledge of thermal conductivity, specific heat, density, and thermal mass enables precise heat transfer analysis and system sizing.

Thermal Conductivity

Thermal conductivity (k) quantifies a material’s ability to conduct heat, expressed in W/(m·K) or Btu·in/(h·ft²·°F). Lower values indicate better insulating properties.

Fundamental relationship:

q = k × A × (ΔT/L)

Where:

  • q = heat transfer rate (W)
  • k = thermal conductivity (W/(m·K))
  • A = cross-sectional area (m²)
  • ΔT = temperature difference (K)
  • L = material thickness (m)

Thermal Conductivity by Material Category

Material Categoryk (W/(m·K))k (Btu·in/(h·ft²·°F))Application
Metals
Copper385-4012,670-2,780Piping, heat exchangers
Aluminum205-2501,420-1,730Ductwork, fins
Steel (carbon)43-65298-450Structural, ductwork
Stainless steel 30416.2112Corrosion-resistant applications
Masonry
Concrete (normal weight)1.0-1.86.9-12.5Structural walls, slabs
Concrete (lightweight)0.4-0.72.8-4.9Non-structural infill
Brick (common)0.6-0.94.2-6.3Exterior walls
Brick (face)1.0-1.36.9-9.0Veneer cladding
Concrete block (hollow)0.4-0.62.8-4.2Structural/partition walls
Concrete block (filled)0.7-1.04.9-6.9Load-bearing walls
Wood Products
Softwood (pine, fir)0.10-0.150.69-1.04Framing, sheathing
Hardwood (oak, maple)0.16-0.211.11-1.45Flooring, millwork
Plywood0.12-0.160.83-1.11Sheathing, subflooring
OSB (oriented strand board)0.10-0.140.69-0.97Sheathing, subflooring
Particle board0.12-0.170.83-1.18Underlayment
Insulation Materials
Fiberglass batt0.038-0.0460.26-0.32Cavity insulation
Mineral wool0.033-0.0400.23-0.28Fire-rated assemblies
Cellulose (loose-fill)0.037-0.0420.26-0.29Attic insulation
Expanded polystyrene (EPS)0.032-0.0380.22-0.26Board insulation
Extruded polystyrene (XPS)0.028-0.0320.19-0.22Below-grade insulation
Polyisocyanurate (polyiso)0.022-0.0280.15-0.19Roof insulation
Spray polyurethane foam (closed-cell)0.021-0.0280.15-0.19Air sealing, insulation
Spray polyurethane foam (open-cell)0.036-0.0400.25-0.28Cavity insulation
Gypsum Products
Gypsum board (drywall)0.16-0.171.11-1.18Interior finish
Gypsum plaster0.22-0.301.53-2.08Wall finish
Other Materials
Glass (window)0.96-1.056.7-7.3Glazing
Air (still, 10°C)0.0250.17Cavity resistance
Asphalt shingles0.15-0.181.04-1.25Roofing
Built-up roofing0.16-0.191.11-1.32Low-slope roofing

Thermal Resistance and Transmittance

R-Value (Thermal Resistance)

R-value represents resistance to heat flow through a specific thickness of material:

R = L / k

Where:

  • R = thermal resistance (m²·K/W or h·ft²·°F/Btu)
  • L = material thickness (m or ft)
  • k = thermal conductivity

SI Units: m²·K/W IP Units: h·ft²·°F/Btu (commonly stated as just “R-value”)

For multi-layer assemblies, total R-value equals the sum of individual layer resistances plus surface film resistances:

R_total = R_si + R₁ + R₂ + … + R_n + R_so

Where R_si is inside surface resistance and R_so is outside surface resistance.

U-Value (Thermal Transmittance)

U-value represents overall heat transfer coefficient:

U = 1 / R_total

SI Units: W/(m²·K) IP Units: Btu/(h·ft²·°F)

Lower U-values indicate better insulating performance. Building energy codes specify maximum U-values for envelope assemblies.

Surface Film Resistances

SurfacePositionR (m²·K/W)R (h·ft²·°F/Btu)
InteriorHorizontal (heat flow up)0.1070.61
InteriorHorizontal (heat flow down)0.1620.92
InteriorVertical0.1200.68
ExteriorAny (15 mph wind)0.0300.17
ExteriorAny (7.5 mph wind)0.0440.25

Density and Specific Heat

Density Values

Density (ρ) affects thermal mass and structural considerations:

MaterialDensity (kg/m³)Density (lb/ft³)
Concrete (normal weight, 4000 psi)2,240-2,400140-150
Concrete (lightweight)1,440-1,84090-115
Brick (common)1,760-2,080110-130
Concrete block (hollow)1,280-1,44080-90
Softwood480-56030-35
Hardwood640-80040-50
Gypsum board640-80040-50
Fiberglass insulation10-480.6-3.0
Mineral wool24-961.5-6.0
XPS insulation28-451.75-2.8
Polyiso insulation28-321.75-2.0

Specific Heat Capacity

Specific heat (c_p) determines energy storage per unit mass:

Materialc_p (kJ/(kg·K))c_p (Btu/(lb·°F))
Concrete0.88-1.000.21-0.24
Brick0.84-0.920.20-0.22
Stone0.80-0.900.19-0.21
Wood1.20-1.760.29-0.42
Gypsum board1.090.26
Glass0.840.20
Steel0.460.11
Aluminum0.900.21

Thermal Mass

Thermal mass quantifies a material’s ability to store and release thermal energy. High thermal mass materials moderate temperature swings and shift peak cooling loads.

Volumetric Heat Capacity

Thermal mass per unit volume:

C_v = ρ × c_p

Where:

  • C_v = volumetric heat capacity (kJ/(m³·K))
  • ρ = density (kg/m³)
  • c_p = specific heat (kJ/(kg·K))
MaterialC_v (kJ/(m³·K))C_v (Btu/(ft³·°F))
Concrete (normal weight)1,970-2,40029.4-35.8
Concrete (lightweight)1,270-1,84019.0-27.5
Brick1,480-1,91022.1-28.5
Concrete block (hollow)1,070-1,32016.0-19.7
Wood (softwood)576-9858.6-14.7
Gypsum board697-87210.4-13.0
Water (reference)4,18662.4

Thermal Diffusivity

Thermal diffusivity (α) characterizes how quickly temperature changes propagate through a material:

α = k / (ρ × c_p)

Where:

  • α = thermal diffusivity (m²/s)
  • k = thermal conductivity (W/(m·K))
  • ρ = density (kg/m³)
  • c_p = specific heat (kJ/(kg·K))

High diffusivity indicates rapid temperature response; low diffusivity indicates thermal lag.

Materialα × 10⁻⁶ (m²/s)α × 10⁻³ (ft²/h)
Copper111-117430-450
Aluminum84-97324-374
Steel15-2358-89
Concrete (normal weight)0.42-0.751.6-2.9
Brick0.36-0.521.4-2.0
Wood (softwood)0.12-0.180.46-0.69
Gypsum board0.20-0.240.77-0.93
Insulation (typical)0.8-1.53.1-5.8

Thermal Mass Design Applications

Beneficial applications:

  • High diurnal temperature swing climates
  • Spaces with intermittent occupancy
  • Passive solar heating strategies
  • Peak load shifting for demand management
  • Night ventilation cooling (night flush)

Critical thickness concept: Temperature waves penetrate materials to a depth dependent on the thermal diffusivity and cycle period. For 24-hour cycles, penetration depth:

δ = √(α × t / π)

Where:

  • δ = penetration depth (m)
  • α = thermal diffusivity (m²/s)
  • t = period (86,400 s for 24 hours)

For concrete (α ≈ 0.6 × 10⁻⁶ m²/s), effective thermal mass depth ≈ 100-150 mm (4-6 inches).

Building Envelope Assembly U-Values

Typical Wall Assemblies

Wall TypeConstructionU-Value (W/(m²·K))U-Value (Btu/(h·ft²·°F))
Wood frame, R-13 batt2×4 studs, fiberglass0.51-0.570.09-0.10
Wood frame, R-19 batt2×6 studs, fiberglass0.37-0.420.065-0.074
Wood frame, R-21 batt + R-5 CI2×6 studs + exterior foam0.30-0.340.053-0.060
Steel frame, R-13 batt3-5/8" studs, fiberglass0.62-0.680.109-0.120
Steel frame, R-13 + R-5 CI3-5/8" studs + exterior foam0.44-0.480.077-0.085
CMU, uninsulated8" hollow block1.59-1.820.28-0.32
CMU, fully grouted8" filled block2.27-2.500.40-0.44
CMU + R-10 CI8" block + exterior foam0.45-0.510.079-0.090
Insulated concrete form (ICF)R-22 EPS, 6" concrete core0.23-0.260.040-0.046

Typical Roof/Ceiling Assemblies

Assembly TypeConstructionU-Value (W/(m²·K))U-Value (Btu/(h·ft²·°F))
Attic, R-30 insulationVented attic, blown cellulose0.30-0.340.053-0.060
Attic, R-49 insulationVented attic, blown fiberglass0.19-0.210.033-0.037
Attic, R-60 insulationVented attic, cellulose0.15-0.170.026-0.030
Cathedral ceiling, R-302×10 rafters, spray foam0.30-0.340.053-0.060
Flat roof, R-20 CIMetal deck + polyiso0.42-0.450.074-0.079
Flat roof, R-30 CIMetal deck + polyiso0.28-0.310.049-0.055

Typical Floor Assemblies

Floor TypeConstructionU-Value (W/(m²·K))U-Value (Btu/(h·ft²·°F))
Slab-on-grade, uninsulated4" concrete, no edge insulation1.02-1.420.18-0.25
Slab-on-grade, R-10 edge4" concrete, perimeter insulation0.45-0.570.08-0.10
Raised floor, R-19Wood joists, fiberglass batt0.37-0.420.065-0.074
Raised floor, R-30Wood joists, spray foam0.28-0.310.049-0.055

Water Vapor Permeability

Water vapor transmission affects condensation potential and material durability:

MaterialPermeance (ng/(Pa·s·m²))Perm (grains/(h·ft²·in Hg))Classification
Polyethylene sheet (6 mil)3-90.06-0.16Vapor barrier
Aluminum foil (1 mil)0-0.30-0.005Vapor barrier
Kraft paper29-860.5-1.5Vapor retarder
Latex paint (2 coats)285-8605-15Vapor retarder
Gypsum board (unpainted)2,850-3,42050-60Permeable
XPS insulation (1 inch)57-1711.0-3.0Vapor retarder
Polyiso insulation (1 inch)29-860.5-1.5Vapor retarder
Plywood (1/2 inch)171-4003-7Semi-permeable
OSB (1/2 inch)114-3422-6Semi-permeable

Classification:

  • Vapor barrier: ≤ 5.7 ng/(Pa·s·m²) (0.1 perm)
  • Class I vapor retarder: ≤ 57 ng/(Pa·s·m²) (1 perm)
  • Class II vapor retarder: 57-570 ng/(Pa·s·m²) (1-10 perms)
  • Class III vapor retarder: 570-1,710 ng/(Pa·s·m²) (10-30 perms)
  • Permeable: > 1,710 ng/(Pa·s·m²) (>30 perms)

Application to HVAC Load Calculations

Conduction Heat Transfer Through Walls

Steady-state heat transfer:

q = U × A × ΔT

For cooling load calculations, account for:

  • Solar radiation absorbed by exterior surfaces
  • Thermal mass time lag effects
  • Interior radiation heat transfer

Equivalent Temperature Difference Method

Total heat gain through opaque surfaces:

q = U × A × TETD

Where TETD (Total Equivalent Temperature Difference) accounts for:

  • Outdoor-indoor temperature difference
  • Solar radiation effects
  • Thermal storage/release

Thermal Bridging

Structural penetrations through insulation create thermal bridges that increase effective U-values:

Typical framing factors:

  • Wood frame walls: 15-25% framing fraction
  • Steel frame walls: 15-25% framing fraction with higher thermal bridging impact
  • CMU walls: Negligible framing but grouted cells create bridges

Advanced framing techniques reduce thermal bridging:

  • 24-inch on-center spacing vs. 16-inch
  • Insulated headers
  • Two-stud corners
  • Single top plates
  • In-line framing

Effective assembly U-values account for parallel heat flow paths through framing and cavity insulation using:

U_eff = (f_frame × U_frame) + (f_cavity × U_cavity)

Where f represents area fraction.

Material Selection Criteria for HVAC Applications

High thermal mass materials (concrete, brick, stone):

  • Moderate temperature swings
  • Shift peak loads
  • Improve comfort in intermittent heating/cooling
  • Require careful control strategies

High thermal resistance materials (insulation):

  • Reduce steady-state heat transfer
  • Lower annual energy consumption
  • Minimal temperature lag effects
  • Essential for envelope thermal performance

Low permeability materials:

  • Control moisture migration
  • Prevent condensation in assemblies
  • Must be positioned correctly based on climate zone

Selection process:

  1. Establish energy code requirements (maximum U-values)
  2. Evaluate thermal mass benefits for specific climate
  3. Assess moisture control requirements
  4. Calculate cost-effectiveness of insulation levels
  5. Consider structural and fire requirements
  6. Verify compatibility with air/vapor barriers

Standards References

  • ASHRAE Handbook—Fundamentals, Chapter 26: Heat, Air, and Moisture Control in Building Assemblies
  • ASHRAE Standard 90.1: Energy Standard for Buildings Except Low-Rise Residential Buildings
  • ISO 10456: Building materials and products—Hygrothermal properties
  • ASTM C177: Standard Test Method for Steady-State Heat Flux Measurements and Thermal Transmission Properties
  • ASTM C518: Standard Test Method for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus
  • NFRC 100: Procedure for Determining Fenestration Product U-factors

Sections

Masonry Materials

Thermal properties of masonry materials including brick, concrete, CMU, and stone for HVAC load calculations and building envelope analysis

Wood Materials

Thermal properties of softwood, hardwood, and engineered wood products including conductivity, specific heat, moisture effects, and temperature-density relationships for HVAC load calculations

Metals

Thermal and physical properties of metals used in HVAC systems including thermal conductivity, specific heat, thermal expansion, and design considerations for thermal bridging and condensation control

Plastics

Thermal and physical properties of plastics used in HVAC systems including PVC, ABS, polycarbonate, and fiber-reinforced composites with design criteria and application limits

Other Building Materials

Thermal properties of glass, ceramics, composites, membranes, gypsum, and earth materials used in HVAC load calculations and envelope design