HVAC Systems Encyclopedia

A comprehensive encyclopedia of heating, ventilation, and air conditioning systems

Substrate Requirements

Mold growth requires a physical substrate that provides structural support and nutrients. Material composition, surface characteristics, and contamination determine susceptibility to fungal colonization.

Nutrient Requirements

Mold fungi are heterotrophic organisms requiring organic carbon sources for energy and biomass synthesis.

Essential Nutrients

Carbon Sources

  • Simple sugars (glucose, fructose)
  • Complex carbohydrates (cellulose, hemicellulose, starch)
  • Lignin (partially degraded by some species)
  • Proteins and amino acids
  • Lipids and fatty acids

Nitrogen Sources

  • Organic nitrogen from proteins and amino acids
  • Inorganic nitrogen (NH₄⁺, NO₃⁻) if available
  • Typical C:N ratio requirement: 10:1 to 30:1
  • Lower nitrogen availability slows growth but does not prevent it

Mineral Requirements

  • Phosphorus (P) for ATP synthesis and nucleic acids
  • Potassium (K) for enzyme activation
  • Magnesium (Mg) for chlorophyll analogs and enzymes
  • Trace elements: iron, zinc, copper, manganese

Nutrient Acquisition

Molds secrete extracellular enzymes to break down complex organic polymers:

  • Cellulases: Degrade cellulose to glucose units
  • Hemicellulases: Break down hemicellulose
  • Proteases: Hydrolyze proteins to amino acids
  • Lipases: Break down fats and oils
  • Pectinases: Degrade pectin in plant materials

Most building materials contain sufficient trace nutrients. Carbon availability is the primary limiting factor.

Substrate Categories

Class I: Highly Susceptible Materials

Materials with high organic content and easily accessible nutrients.

Cellulosic Materials

  • Paper facing on gypsum board
  • Cardboard and paper products
  • Natural fiber insulation (cellulose, cotton)
  • Wood chips and fiberboard
  • Kraft paper vapor retarders

Wood Products

  • Softwoods (pine, fir, spruce): Higher susceptibility
  • Hardwoods (oak, maple): Moderate to high susceptibility
  • Oriented strand board (OSB)
  • Plywood with softwood veneers
  • Particleboard and medium-density fiberboard (MDF)

Natural Organic Materials

  • Cotton and wool insulation
  • Natural fiber textiles
  • Jute backing on carpets
  • Cork materials
  • Straw and plant-based materials

Class II: Moderately Susceptible Materials

Materials with organic content requiring more aggressive conditions for colonization.

Composite Materials

  • Gypsum board core (calcium sulfate with organic additives)
  • Fiberglass insulation with organic binders
  • Mineral wool with phenolic binders
  • Acoustical ceiling tiles with organic components
  • Vinyl wallcoverings on paper substrate

Treated Wood Products

  • Pressure-treated lumber (preservative-dependent)
  • Hardwoods with natural resistance (cedar, redwood)
  • Engineered lumber with chemical additives

Organic-Modified Inorganic Materials

  • Painted surfaces (organic paint films)
  • Caulks and sealants with organic components
  • Adhesives and mastics

Class III: Low Susceptibility Materials

Materials requiring surface contamination or extended exposure for fungal growth.

Inorganic Building Materials

  • Concrete and masonry (growth on surface deposits)
  • Ceramic tile and porcelain
  • Glass and glazing
  • Metals (growth on surface contamination only)
  • Pure gypsum without paper facing

Synthetic Polymers

  • Polyethylene and polypropylene films
  • PVC piping and membranes
  • Polyurethane foam (closed-cell, no additives)
  • Synthetic rubber

Class IV: Non-Susceptible Materials

Materials that do not support mold growth without external contamination.

  • Stainless steel
  • Aluminum
  • Copper
  • Glass
  • Glazed ceramic
  • Solid plastic without fillers

Material Susceptibility Ratings

MaterialSusceptibility ClassTime to Colonization (RH > 80%)Required RH for Growth
Gypsum board (paper-faced)I - Very High7-14 days75-80%
Softwood lumberI - Very High14-21 days80%
OSB and plywoodI - Very High10-18 days80%
Cellulose insulationI - Very High5-10 days75%
Kraft paperI - Very High5-7 days75%
Hardwood lumberII - High21-28 days80-85%
Gypsum coreII - Moderate28-42 days85-90%
Fiberglass (organic binder)II - Moderate30-45 days85%
Mineral wool (phenolic)II - Moderate35-50 days85%
Concrete (clean)III - Low60+ days90%+
Painted surfacesIII - Low45-60 days85-90%
PVC materialsIII - LowNot typical95%+
Ceramic tileIV - Very LowRequires contaminationN/A
Metals (clean)IV - Very LowRequires contaminationN/A

Notes:

  • Times assume continuous moisture exposure at stated RH
  • Lower temperatures extend colonization times
  • Surface contamination accelerates growth on all materials

Surface Contamination

Surface deposits provide nutrients on otherwise non-susceptible substrates.

Contamination Sources

Dust and Dirt

  • Organic matter: 5-30% by mass in building dust
  • Skin cells and hair
  • Food particles
  • Pollen and plant debris
  • Insect fragments
  • Textile fibers

Biofilms and Deposits

  • Bacterial biofilms on wet surfaces
  • Algae growth (exterior surfaces)
  • Previous mold growth residue
  • Water stains with dissolved organics

Chemical Contamination

  • Soap residues
  • Cooking grease and oils
  • Personal care product residues
  • Cleaning product residues containing organic surfactants

Contamination Effects

Nutrient Layer Formation

Dust accumulation creates a nutrient-rich layer on inert surfaces:

  • 1 mm dust layer contains sufficient nutrients for visible growth
  • Organic content: 50-200 mg/m² typical in commercial buildings
  • Growth occurs on glass, metal, ceramic when dust is present

Critical Dust Thickness

Surface TypeDust Layer for Mold GrowthTime to Visible Growth (Wet Conditions)
Glass> 0.5 mm21-30 days
Ceramic tile> 0.5 mm21-35 days
Painted metal> 0.3 mm14-21 days
Concrete> 0.2 mm14-21 days
Vinyl flooring> 0.3 mm18-25 days

Hygroscopic Salt Deposition

Water-soluble salts increase surface moisture availability:

  • Chlorides from de-icing salt spray
  • Sulfates from combustion products
  • Nitrates from atmospheric deposition
  • Organic salts from cleaning products

These salts absorb moisture from air, maintaining high surface RH even when ambient RH is moderate.

Cleaning Effects on Substrate Susceptibility

Cleaning Impact

Nutrient Removal

  • Physical cleaning removes surface contamination
  • Reduces available nutrients on Class III and IV materials
  • May not penetrate porous materials (Class I and II)

Surface Modification

  • Abrasive cleaning creates surface texture
  • Increased surface area for colonization
  • Micro-scratches retain moisture

Residue Effects

  • Organic cleaning products leave residues
  • Detergent films provide additional nutrients
  • Incomplete rinsing increases susceptibility

Cleaning Effectiveness

Cleaning MethodNutrient RemovalSurface ImpactResidual Risk
Water rinse20-40%NoneLow
Detergent wash60-80%MinimalModerate (residue)
Alkaline cleaner70-90%Slight rougheningLow (if rinsed)
Acid cleaner60-80%Etching possibleLow (if rinsed)
Abrasive scrubbing80-95%RougheningLow
Steam cleaning85-95%NoneVery low
HEPA vacuum50-70% (surface only)NoneLow

Post-Cleaning Colonization

Cleaned surfaces show delayed colonization compared to contaminated surfaces:

Glass Surface Example

  • Uncleaned with dust: Growth in 21 days at 85% RH
  • Water-rinsed: Growth in 35 days at 85% RH
  • Detergent-cleaned: Growth in 45 days at 85% RH
  • Steam-cleaned: Growth in 60+ days at 85% RH

Porous Material Example (Gypsum Board)

  • Uncleaned: Growth in 7 days at 80% RH
  • Surface-cleaned: Growth in 9 days at 80% RH (minimal improvement)
  • Cleaning does not significantly affect Class I materials

Material Selection Criteria

Design Phase Considerations

  1. Moisture-Prone Areas: Specify Class III or IV materials
  2. Concealed Spaces: Avoid Class I materials where inspection is difficult
  3. High-Humidity Zones: Use inorganic or treated materials
  4. Maintenance Access: Select cleanable surfaces in critical areas

Susceptibility Reduction Strategies

  • Use paper-free gypsum board in wet areas
  • Specify treated lumber for below-grade applications
  • Apply antimicrobial coatings to Class I materials in high-risk zones
  • Design for surface cleaning access
  • Minimize horizontal surfaces that collect dust
  • Select smooth, non-porous finishes where possible