HVAC Systems Encyclopedia

A comprehensive encyclopedia of heating, ventilation, and air conditioning systems

Permeance

Overview

Permeance quantifies the rate of water vapor transmission through a unit area of material under specified conditions of temperature and humidity differential. This property represents the material’s actual resistance to vapor flow including thickness effects, distinguishing it from permeability which is a thickness-independent material property.

The permeance value directly determines the vapor resistance (or vapor retardance) of building assembly components and governs moisture migration patterns through multi-layer envelope systems. Understanding permeance characteristics enables accurate prediction of condensation risk, drying potential, and long-term hygrothermal performance.

Fundamental Definition

Permeance (M) represents the time rate of water vapor transmission through unit area of flat material or construction induced by unit vapor pressure difference between two surfaces.

Mathematical Expression:

M = μ / t

Where:

  • M = permeance (perm or metric perm)
  • μ = permeability (perm-inch or metric perm-m)
  • t = material thickness (inch or m)

Flux Relationship:

g = M × Δp

Where:

  • g = water vapor flux (mass per unit area per unit time)
  • M = permeance
  • Δp = vapor pressure difference across material

Unit Systems and Conversions

Imperial Perms (US System)

Definition:

1 perm = 1 grain/(h·ft²·inHg)

This represents the passage of 1 grain of water vapor through 1 square foot of material in 1 hour under a vapor pressure differential of 1 inch of mercury.

Alternative Expression:

1 perm = 5.72135 × 10⁻¹¹ kg/(Pa·s·m²)

Common Material Ranges:

ClassificationPermeance RangeExamples
Vapor impermeable≤ 0.1 permPolyethylene film, aluminum foil, glass
Vapor semi-impermeable0.1 to 1.0 permKraft-faced insulation, plywood, OSB
Vapor semi-permeable1.0 to 10 permLatex paint, gypsum board, building paper
Vapor permeable> 10 permUnfaced insulation, kraft paper, unpainted drywall

Metric Perms (SI System)

Definition:

1 metric perm = 1 ng/(Pa·s·m²)

This represents the passage of 1 nanogram of water vapor through 1 square meter of material in 1 second under a vapor pressure differential of 1 Pascal.

Conversion Factor:

1 imperial perm = 57.2135 metric perms

1 metric perm = 0.01748 imperial perms

SI Classification:

ClassificationMetric Permeance RangeIRC/IBC Designation
Class I (impermeable)≤ 5.7 ng/(Pa·s·m²)Vapor retarder
Class II (semi-impermeable)5.7 to 57 ng/(Pa·s·m²)Vapor retarder
Class III (semi-permeable)57 to 575 ng/(Pa·s·m²)Vapor retarder
Permeable> 575 ng/(Pa·s·m²)Not classified as retarder

Measurement Standards

ASTM E96 - Water Vapor Transmission Testing

Test Methods:

Desiccant Method (Procedure A):

  • Specimen sealed over cup containing desiccant
  • Exposed to controlled humidity environment (typically 50% RH)
  • Weight gain measured over time
  • Provides dry cup permeance values

Water Method (Procedure B):

  • Specimen sealed over cup containing water
  • Exposed to controlled humidity environment
  • Weight loss measured over time
  • Provides wet cup permeance values

Calculation:

M = (ΔW × t) / (A × Δt × Δp)

Where:

  • M = permeance (perm or metric perm)
  • ΔW = weight change (mass)
  • t = time interval
  • A = test area
  • Δt = elapsed time
  • Δp = vapor pressure difference

Test Conditions:

ProcedureTemperatureRH GradientTypical Use
Dry Cup73.4°F (23°C)0% to 50% RHCold climate, winter
Wet Cup90°F (32°C)50% to 100% RHHot humid climate, summer

ASTM C1147 - Liquid Moisture Permeability

Measures permeance to liquid water under hydrostatic pressure, applicable to materials that may experience direct wetting or capillary moisture transport.

Temperature Dependence

Permeance exhibits temperature sensitivity due to vapor pressure-temperature relationships and material property variations.

Temperature Effect Mechanisms:

  1. Vapor Pressure Change: Saturation vapor pressure increases exponentially with temperature (Clausius-Clapeyron)
  2. Material Expansion: Pore structure may enlarge with thermal expansion
  3. Molecular Mobility: Diffusion coefficients increase with temperature
  4. Sorption Isotherms: Moisture content at given RH varies with temperature

Approximate Temperature Correction:

M(T₂) = M(T₁) × exp[E_a/R × (1/T₁ - 1/T₂)]

Where:

  • M(T) = permeance at temperature T
  • E_a = activation energy for diffusion (material-dependent)
  • R = universal gas constant = 8.314 J/(mol·K)
  • T = absolute temperature (K)

Typical Temperature Coefficients:

Material TypeE_a RangePermeance Change
Polymer films30-50 kJ/mol2-4% per °C
Cementitious15-25 kJ/mol1-2% per °C
Wood products20-40 kJ/mol1.5-3% per °C
Gypsum board10-20 kJ/mol0.8-1.5% per °C

Design Implications:

  • Permeance values typically reported at 73°F (23°C)
  • Cold surface permeance may be 20-40% lower than warm surface
  • Dynamic modeling should account for seasonal temperature variations
  • Condensation analysis requires permeance at actual surface temperatures

Humidity Dependence

Many hygroscopic materials exhibit significant permeance variation with relative humidity due to moisture content effects on diffusion pathways.

Mechanisms:

  1. Pore Filling: Water molecules block vapor diffusion paths
  2. Swelling: Moisture uptake expands material structure
  3. Liquid Transport Enhancement: Capillary action supplements vapor diffusion
  4. Surface Resistance Change: Adsorbed moisture layers affect boundary conditions

Permeance-Humidity Relationship:

M(φ) = M₀ × [1 + α × φⁿ]

Where:

  • M(φ) = permeance at relative humidity φ
  • M₀ = dry permeance
  • α = humidity sensitivity coefficient
  • n = empirical exponent (typically 1.5 to 3.0)

Material Categories:

Material TypeHumidity DependenceWet/Dry Ratio
Non-hygroscopic (polyethylene)Negligible1.0 - 1.1
Low hygroscopic (XPS)Slight1.1 - 1.5
Moderate hygroscopic (OSB, plywood)Moderate1.5 - 3.0
High hygroscopic (wood fiber, cellulose)Strong3.0 - 10.0
Variable retarders (smart membranes)Engineered variation5.0 - 50.0

Common Building Materials - Humidity Effect:

MaterialDry Cup (50% RH)Wet Cup (90% RH)Ratio
Plywood 1/4"0.5 perm1.5 perm3.0
OSB 7/16"0.7 perm2.0 perm2.9
Kraft paper3.0 perm10.0 perm3.3
Latex paint (2 coats)5.0 perm8.0 perm1.6
Smart vapor retarder0.8 perm20 perm25.0

Permeability vs Permeance Relationship

Permeability (μ): Intrinsic material property independent of thickness

M = μ / t

Example Calculation:

Given: Polyethylene sheet, permeability = 0.06 perm-inch

Thickness 4 mil (0.004 inch): M = 0.06 / 0.004 = 15 perm

Thickness 6 mil (0.006 inch): M = 0.06 / 0.006 = 10 perm

Thickness 10 mil (0.010 inch): M = 0.06 / 0.010 = 6 perm

Series Resistance (Multi-layer Assemblies):

For layers in series, vapor resistances add:

1/M_total = 1/M₁ + 1/M₂ + 1/M₃ + … + 1/Mₙ

Vapor Resistance (Z):

Z = 1/M (units: rep = 1/perm)

Z_total = Z₁ + Z₂ + Z₃ + … + Zₙ

Example - Wall Assembly:

LayerPermeance (perm)Resistance (rep)
Interior latex paint5.00.20
Gypsum board 1/2"50.00.02
Kraft-faced batt1.01.00
OSB sheathing 7/16"2.00.50
Weather barrier10.00.10
Total0.551.82

M_total = 1 / (0.20 + 0.02 + 1.00 + 0.50 + 0.10) = 0.55 perm

Material Property Data

Common Building Materials - Permeance Values

Sheathing Materials:

MaterialThicknessPermeance (perm)Test Condition
Plywood1/4"0.5 - 0.7Dry cup
Plywood1/2"0.3 - 0.5Dry cup
OSB7/16"0.7 - 1.0Dry cup
OSB7/16"2.0 - 3.0Wet cup
Fiber board 1/2"3.0 - 5.015 - 20Dry cup
Gypsum sheathing 1/2"15 - 2050 - 60Wet cup
Densglass 1/2"10 - 1220 - 25Dry cup

Vapor Retarder Materials:

MaterialThicknessPermeance (perm)Classification
Polyethylene6 mil0.06Class I
Polyethylene10 mil0.03Class I
Aluminum foil1 mil0.0Class I
Kraft facing-0.3 - 0.5Class II
Asphalt-coated kraft-0.2 - 0.4Class II
Smart membrane (dry)-0.7 - 1.0Class II/III
Smart membrane (wet)-20 - 40Permeable

Insulation Materials (unfaced):

MaterialPermeance per inchNotes
Fiberglass batt> 100 perm-inchEssentially transparent
Mineral wool> 100 perm-inchEssentially transparent
Cellulose (dense-pack)50 - 80 perm-inchSlight resistance
XPS (extruded polystyrene)3.5 - 5.0 perm-inchAccumulates with thickness
EPS (expanded polystyrene)2.0 - 5.5 perm-inchVariable by density
Polyisocyanurate (foil-faced)0.02 - 0.05 permClass I retarder

Interior Finishes:

MaterialApplicationPermeance (perm)
Latex paint1 coat on drywall8 - 12
Latex paint2 coats on drywall5 - 8
Oil-based paint1 coat0.3 - 1.0
Vinyl wallpaper-0.5 - 1.5
Vinyl wallcovering-0.1 - 0.5
Unpainted gypsum1/2"50 - 60

Design Considerations

Climate-Specific Requirements

Cold Climate (Zones 5-8):

  • Interior vapor retarder (Class I or II) typically required
  • Limit exterior impermeability to allow outward drying
  • Consider condensation potential at sheathing
  • Verify sufficient insulation to keep sheathing warm

Mixed Climate (Zones 3-4):

  • Class II or III retarder preferred over Class I
  • Allow bi-directional drying
  • Smart retarders optimize seasonal performance
  • Avoid double vapor barriers

Hot-Humid Climate (Zones 1-2):

  • Interior vapor retarder often prohibited
  • Exterior drainage and drying critical
  • Interior should be more permeable than exterior
  • Air conditioning drives inward vapor flow

Permeance Ratio Method

The relative permeability of layers determines condensation risk.

Criterion:

M_interior / M_exterior ≥ 5:1 (cold climate)

M_exterior / M_interior ≥ 5:1 (hot-humid climate)

Application:

If interior is Class I retarder (M = 0.1 perm):

  • Exterior must be M ≥ 0.5 perm (5× more permeable)

If exterior is Class II retarder (M = 0.5 perm):

  • Interior should be M ≥ 2.5 perm (5× more permeable) in hot-humid climate

Code Requirements

IRC Section R702.7 (Vapor Retarders):

Class I or II vapor retarder required on interior side in Climate Zones 5, 6, 7, 8, and Marine 4.

Exceptions:

  1. Basement walls
  2. Below-grade portions of walls
  3. Construction with specific exterior materials meeting drainage criteria
  4. Walls with sufficient vapor-permeable continuous insulation

IBC/IECC:

Similar requirements with specific climate zone applications and exceptions for assemblies meeting hygrothermal performance criteria.

Assembly Analysis

Glaser Method (Simplified):

Plot vapor pressure profile through assembly:

  1. Calculate temperature at each layer interface
  2. Determine saturation vapor pressure at each temperature
  3. Calculate actual vapor pressure based on permeance ratios
  4. Condensation occurs where actual exceeds saturation

Software Analysis:

WUFI, MOISTURE-EXPERT, THERM, or hygIRC enable dynamic analysis accounting for:

  • Transient temperature and humidity
  • Material moisture storage capacity
  • Liquid transport and capillary effects
  • Solar-driven moisture redistribution
  • Rainfall and wind-driven rain

Advanced Considerations

Variable Permeance Materials

Smart vapor retarders modify permeance based on ambient humidity:

Mechanism:

  • Polyamide or cellulose-based films
  • Hydrophilic properties cause swelling at high RH
  • Increased permeance allows drying during high humidity periods
  • Low permeance during heating season protects from interior moisture

Performance Characteristics:

RH ConditionPermeanceFunction
0-30% RH0.7 - 1.0 permWinter moisture protection
30-50% RH2 - 5 permTransition
50-80% RH10 - 30 permModerate drying
80-100% RH20 - 50 permMaximum drying potential

Applications:

  • Mixed and cold climates with air conditioning
  • Retrofit applications where exterior permeance unknown
  • Assemblies requiring bi-directional drying

Air Leakage vs Vapor Diffusion

Convective moisture transport through air leakage paths typically exceeds diffusion by 10 to 100 times.

Mass Transport Comparison:

Vapor diffusion through 1000 ft² wall at 0.5 perm over winter: g_diffusion ≈ 5-10 lb water

Air leakage at 0.1 CFM/ft² with same vapor pressure difference: g_convection ≈ 50-200 lb water

Design Priority:

  1. Air barrier continuity and detailing
  2. Vapor retarder placement and class selection
  3. Drying mechanisms and redundancy

Material Aging Effects

Degradation Mechanisms:

  • UV radiation (outdoor exposure)
  • Mechanical damage during construction
  • Chemical degradation (alkaline concrete)
  • Biological growth (mold on organic facings)
  • Thermal cycling stress

Permeance Change Over Time:

MaterialInitialAfter 10 yearsChange
Polyethylene (protected)0.06 perm0.08 perm+30%
Asphalt felt5 perm15 perm+200%
Building paper10 perm25 perm+150%
Latex paint6 perm12 perm+100%

Design Approach:

  • Use conservative values for long-term performance
  • Provide redundancy in critical assemblies
  • Specify durable materials for permanent applications

Quality Control and Verification

Installation Considerations:

  1. Continuity: Vapor retarder must be continuous with sealed penetrations
  2. Overlap: Minimum 6-inch overlap at seams
  3. Sealing: Compatible tape, adhesive, or caulk at joints
  4. Penetrations: Seal around electrical boxes, plumbing, HVAC
  5. Inspection: Visual verification before covering

Testing Methods:

  • ASTM E96: Laboratory permeance measurement
  • ASTM E783: Field air leakage testing (pressure box)
  • Infrared thermography: Identify moisture accumulation zones
  • Moisture content monitoring: Long-term hygrothermal verification

References and Standards

ASTM Standards:

  • ASTM E96: Water Vapor Transmission of Materials
  • ASTM C1147: Measuring Liquid Moisture Permeability
  • ASTM E2178: Air Permeance of Building Materials

Building Codes:

  • IRC Section R702.7: Vapor Retarders
  • IBC Section 1404: Exterior Wall Coverings
  • IECC: Climate-specific requirements

Technical Resources:

  • ASHRAE Handbook - Fundamentals, Chapter 25: Heat, Air, and Moisture Control
  • ASHRAE Standard 160: Criteria for Moisture-Control Design Analysis
  • Building Science Corporation: Moisture control guidance documents

Industry Guidelines:

  • Canadian Mortgage and Housing Corporation (CMHC) Best Practice Guides
  • Oak Ridge National Laboratory: Moisture control research
  • Building America: Hygrothermal performance protocols