Foundation Assemblies
Foundation assemblies represent the most challenging moisture control application in building envelope design due to continuous contact with ground moisture, hydrostatic pressure, and capillary suction forces. Below-grade conditions impose liquid water exposure that exceeds the moisture loads encountered by above-grade assemblies by several orders of magnitude.
Moisture Transport Mechanisms Below Grade
Foundation assemblies must resist three distinct moisture transport mechanisms:
Liquid Water Intrusion
- Hydrostatic pressure from groundwater table elevation
- Lateral water migration through saturated soil
- Surface water infiltration from precipitation events
- Pressure differential can reach 5-10 psi at 10 ft depth
Capillary Transport
- Wicking action through porous concrete and masonry
- Vertical rise can exceed 8-12 ft in concrete depending on pore structure
- Continuous moisture supply from soil contact
- Rate governed by pore size distribution and surface tension
Vapor Diffusion
- Concentration gradient from soil (100% RH) to interior
- Secondary mechanism compared to liquid transport
- Significant only when liquid water pathways are controlled
- Permeance of assembly components determines vapor flow rate
Waterproofing vs Dampproofing
The distinction between waterproofing and dampproofing systems is critical for foundation moisture control.
Dampproofing Systems
Dampproofing provides resistance to moisture transmission by capillary action but does not resist hydrostatic pressure.
Application Requirements
- Sites with water table at least 6 in below basement slab
- Free-draining soils with functional foundation drainage
- No history of periodic groundwater elevation
- Maximum moisture load from dampened soil contact
Materials and Performance
- Spray-applied or trowel-applied asphalt emulsion
- Thickness: 1/16 in minimum
- Permeance: typically 0.5-1.0 perm when dry
- Does not bridge cracks or accommodate movement
- Service life: 10-20 years in favorable conditions
Limitations
- No resistance to liquid water under pressure
- Degrades when submerged
- Ineffective against lateral groundwater flow
- Cannot repair after backfilling
Waterproofing Systems
Waterproofing provides a continuous impermeable barrier that resists liquid water under hydrostatic pressure.
Application Requirements
- Sites with seasonal or permanent high water table
- Poor-draining soils (clay, silt)
- Below-grade occupied spaces requiring dry conditions
- Locations where foundation drainage may become compromised
Sheet Membrane Systems
| Membrane Type | Thickness | Hydrostatic Resistance | Service Life | Installation Method |
|---|---|---|---|---|
| Rubberized asphalt | 60 mil | 230 ft head | 50+ years | Self-adhered |
| HDPE | 40-60 mil | Unlimited | 100+ years | Mechanically attached |
| Bentonite composite | 1/4 in | 20 ft head | 30-40 years | Adhesive/mechanical |
| PVC/TPO | 60 mil | 150 ft head | 40-50 years | Heat welded |
Fluid-Applied Membranes
- Spray or roller application
- Polyurethane, polymer-modified asphalt, or acrylic base
- Seamless coverage around penetrations
- Thickness: 40-60 mil dry film
- Requires surface preparation and priming
- Quality control depends on applicator skill
Bentonite Clay Systems
- Hydrates when wet to form impermeable gel
- Thickness expands 10-15× when saturated
- Self-healing properties for minor cracks
- Requires 20-30 psi confinement from backfill
- Vulnerable to contaminated groundwater (high salinity)
Foundation Drainage Systems
Effective drainage reduces hydrostatic pressure and prevents water accumulation at foundation perimeter.
Perimeter Drain Configuration
Footing Drain Placement
- Located at footing bearing elevation
- Minimum 4 in diameter perforated pipe
- Invert at or below bottom of slab elevation
- Slope: 1/8 in/ft minimum, 1/4 in/ft preferred
- Filter fabric envelope prevents soil migration
Drainage Layer Requirements
- Clean graded gravel: 3/4-1.5 in stone
- Thickness: 12 in minimum at wall
- Hydraulic conductivity: >100 ft/day
- Extends from footing to grade or drainage board
Discharge Methods
| Method | Application | Advantages | Limitations |
|---|---|---|---|
| Gravity to daylight | Sloped sites | No mechanical equipment | Requires grade differential |
| Sump pump discharge | Flat sites | Works below grade | Power dependence, maintenance |
| Municipal storm sewer | Urban locations | Permanent removal | Code restrictions, backflow risk |
| Dry well | Rural, porous soils | No connection required | Soil infiltration capacity required |
Drainage Board Systems
Prefabricated drainage boards replace gravel drainage layers at foundation walls.
Dimpled Sheet Products
- HDPE sheets with 1/2-3/4 in dimple height
- Flow capacity: 5-15 gal/min/ft at 1/4 in/ft slope
- Combines drainage and protection functions
- Filter fabric integrated on exterior face
- Reduces backfill settlement and hydrostatic load
Performance Characteristics
- Compressive strength: 10,000-40,000 psf
- Long-term flow capacity maintained under backfill pressure
- Provides air gap for foundation wall drying
- Protects waterproofing membrane during backfilling
Vapor Retarder Placement
Vapor retarder location in foundation assemblies depends on insulation strategy and climate conditions.
Exterior Insulation Assemblies
Vapor Retarder on Interior
- Waterproofing membrane functions as exterior vapor retarder
- Interior polyethylene not required with exterior insulation
- Concrete remains warm, reducing condensation potential
- Preferred configuration for consistent performance
Assembly from Exterior to Interior
- Drainage board or gravel
- Waterproofing membrane (Class I vapor retarder)
- Concrete foundation wall
- Rigid insulation (XPS or polyiso)
- Gypsum board finish
Interior Insulation Assemblies
Vapor Retarder Considerations
- Concrete wall exposed to cold soil temperature
- Interior insulation creates condensing surface at wall
- Vapor retarder placement is critical
- Risk of interstitial condensation increases in cold climates
Assembly Options
| Configuration | Climate Zone | Interior Vapor Retarder | Condensation Risk | Notes |
|---|---|---|---|---|
| Unfaced batt + poly | CZ 6-8 | 6 mil polyethylene | Low if sealed | Traditional approach |
| Faced batt only | CZ 3-5 | Kraft or foil facing | Moderate | Adequate for mild climates |
| XPS rigid foam | CZ 4-8 | Foam acts as VR | Low | R-10 minimum recommended |
| Spray foam (closed cell) | All zones | Foam acts as VR | Very low | Best thermal/moisture performance |
Critical Details
- Interior vapor retarder must be continuous and sealed
- Penetrations for electrical, plumbing require sealing
- Sill plate area is vulnerable intersection point
- Air leakage dominates over vapor diffusion in most failures
Insulation Placement Strategies
Foundation insulation location impacts thermal performance, moisture control, and constructability.
Exterior Insulation
Performance Advantages
- Foundation wall remains warm and dry
- Thermal mass inside conditioned space envelope
- No interior space consumed by insulation
- Protects waterproofing membrane from temperature extremes
- Eliminates thermal bridging through concrete
Material Selection
| Insulation Type | R-value/in | Below-Grade Suitability | Water Resistance | Notes |
|---|---|---|---|---|
| XPS (extruded polystyrene) | 5.0 | Excellent | High | Industry standard for below-grade |
| EPS (expanded polystyrene) | 4.0-4.5 | Good (Type IX only) | Moderate | Requires drainage protection |
| Polyisocyanurate | 6.0-6.5 | Poor | Low | Not recommended below grade |
| Mineral wool | 4.0 | Fair (exterior grade) | Low | Requires protection board |
Installation Requirements
- Drainage board or protection course over insulation
- Mechanical attachment or adhesive above grade
- Backfill protection to prevent damage
- Thickness: 2-4 in typical (R-10 to R-20)
- Extend to frost depth minimum
Interior Insulation
Application Scenarios
- Retrofit of existing foundations
- Limitations on exterior excavation
- Waterproofing membrane already installed
- Cost constraints (no excavation required)
Moisture Management Challenges
- Cold concrete wall at dew point temperature
- Condensation risk on wall surface behind insulation
- Air leakage through rim joist/sill plate connection
- Reduced drying capacity of foundation wall
Recommended Assemblies
Spray Foam Application
- Closed-cell foam: 2-3 in minimum (R-12 to R-18)
- Seals air leakage pathways simultaneously
- Vapor impermeable (Class II at 2 in, Class I at 3 in)
- Highest performance but highest cost
Rigid Foam Board
- XPS: 2-3 in thickness, sealed seams with foam/tape
- Provides both thermal resistance and vapor control
- Must detail air sealing separately
- Gypsum board finish requires furring strips
Batt Insulation (Not Recommended)
- High condensation risk without vapor retarder
- Difficult to achieve air sealing
- Vulnerable to moisture accumulation
- Only acceptable in dry climates (CZ 1-3)
Slab-on-Grade Assemblies
Foundation slabs require integrated moisture and thermal control.
Vapor Retarder Requirements
Sub-slab Vapor Retarder
- Minimum 6 mil polyethylene (IRC code minimum)
- 10-15 mil cross-laminated PE preferred for durability
- Overlaps: 6 in minimum, sealed with tape or mastic
- Extended to interior face of perimeter insulation
- Protects from ground moisture and soil gas intrusion
Placement Sequence
- Compacted granular fill (crushed stone, 4 in minimum)
- Vapor retarder (all seams sealed)
- Concrete slab (4-6 in thickness)
- Floor finish (tile, wood, carpet)
Granular Fill Function
- Capillary break between soil and vapor retarder
- Provides firm base for concrete placement
- Allows vapor retarder drainage if punctured
- Facilitates radon dispersal to perimeter venting
Slab Insulation Strategies
Horizontal Sub-Slab Insulation
- XPS rigid foam below entire slab area
- Thickness: 1-3 in (R-5 to R-15) depending on climate zone
- Prevents heat loss to ground
- Reduces slab edge thermal bridging
- Required for radiant floor heating systems
Vertical Perimeter Insulation
- XPS at slab edge extending to frost depth
- Minimum R-10 for CZ 4-8
- Width: 2-4 ft horizontally from slab edge
- Reduces edge heat loss (dominant path in slab assemblies)
- Can replace full sub-slab insulation in mild climates
| Climate Zone | Sub-slab R-value | Perimeter R-value | Perimeter Depth |
|---|---|---|---|
| CZ 1-3 | R-5 or none | R-5 | 12 in |
| CZ 4-5 | R-5 to R-10 | R-10 | 24 in |
| CZ 6-7 | R-10 to R-15 | R-15 | 36 in |
| CZ 8 | R-15 to R-20 | R-20 | 48 in |
Crawlspace Foundation Assemblies
Crawlspace design has shifted from vented to unvented/conditioned configurations based on moisture research.
Unvented Conditioned Crawlspace
Configuration Requirements
- Ground surface covered with continuous vapor retarder
- Foundation walls insulated (interior or exterior)
- Crawlspace included in conditioned building volume
- Mechanical ventilation or passive connection to occupied space
- Code compliant per IRC Section R408.3
Ground Cover Specification
- Minimum 6 mil polyethylene vapor retarder
- Overlaps sealed with tape or mastic (Class I vapor retarder)
- Extended 6 in up foundation walls and sealed
- Covered with 3-4 in sand or concrete for protection (optional)
- Eliminates soil moisture evaporation (primary moisture source)
Moisture Performance Advantages
- Eliminates humid outdoor air entry during cooling season
- Prevents condensation on cool crawlspace surfaces
- Reduces latent load on HVAC system
- Lower wood moisture content in floor framing
- Superior to vented crawlspace in all but arid climates
Vented Crawlspace (Traditional)
When Applicable
- Dry climates with low humidity (CZ 2-3 arid regions)
- Existing construction where conversion is impractical
- Flood-prone areas requiring venting for water removal
Ventilation Requirements
- 1 ft² vent area per 150 ft² floor area (with ground cover)
- 1 ft² vent area per 1,500 ft² floor area (without ground cover)
- Vents located on multiple walls for cross-ventilation
- Minimum two vents, operable or fixed
Performance Limitations
- Introduces humid air during summer in humid climates
- Causes condensation on cool surfaces and ductwork
- Increases cooling loads and moisture problems
- No longer recommended by building science research
- Floor insulation required (crawlspace outside thermal envelope)
Foundation Penetration Details
Penetrations through foundation waterproofing require careful detailing.
Pipe and Conduit Penetrations
- Sleeve pipe through wall with oversized opening
- Pack annular space with hydraulic cement or non-shrink grout
- Install waterstop or link seal compression fitting
- Extend waterproofing membrane over penetration with boot or mastic
- Test seal before backfilling when possible
Mechanical Anchors and Ties
- Waterproofing membrane must seal around anchor points
- Self-adhered membrane patches over mechanical fasteners
- Bentonite plugs for form ties in clay systems
- Liquid membrane striping over fastener heads
Hydrostatic Pressure Considerations
- Penetrations are highest risk failure points
- Hydrostatic pressure forces water through any opening
- Back-side waterproofing cannot seal penetrations
- Interior sealants experience positive pressure (failure mode)
- Exterior sealing is primary defense
Interior Drainage and Sump Systems
When exterior drainage fails or is compromised, interior perimeter drainage provides backup moisture control.
Interior Perimeter Drain Installation
Configuration
- Saw-cut slab 12-18 in from foundation wall
- Remove concrete and excavate to footing level
- Install 4 in perforated pipe in gravel bed
- Slope to sump pit location (1/4 in/ft minimum)
- Replace concrete or leave accessible trench with grate
Connection to Foundation Wall
- Drill weep holes through footing at 4-6 ft spacing
- Allows water at exterior to drain to interior system
- Relieves hydrostatic pressure against waterproofing
- Requires functional exterior drainage or waterproofing
Sump Pump Sizing and Selection
Pump Capacity Calculation
- Based on maximum groundwater inflow rate
- Perimeter drain inflow: estimate 50-100 gal/hr per 100 linear ft
- Safety factor: 2× anticipated flow
- Typical residential: 1/3-1/2 HP, 40-50 gal/min capacity
System Components
| Component | Specification | Purpose |
|---|---|---|
| Sump basin | 18-24 in diameter, 24-30 in deep | Collect water, house pump |
| Primary pump | Submersible, 1/3-1/2 HP | Primary dewatering |
| Backup pump | Battery or water-powered | Power outage protection |
| Check valve | 1.5-2 in, spring loaded | Prevent backflow |
| Discharge piping | 1.5-2 in PVC/ABS | Convey water to exterior |
| Basin cover | Sealed, gasketed | Prevent moisture/radon entry |
Discharge Location
- Minimum 10 ft from foundation perimeter
- Daylight to grade or underground piping to storm sewer
- Freeze protection required in cold climates
- Backflow prevention if connected to municipal system
Thermal Bridging Considerations
Foundation assemblies create significant thermal bridges that impact whole-building energy performance.
Foundation Wall to Floor Slab
- Continuous concrete path from exterior to interior
- Heat loss coefficient: 0.5-1.0 Btu/hr·ft·F per linear foot
- Mitigated by thermal break at slab edge
- Exterior insulation eliminates bridge entirely
Rim Joist/Band Joist Connection
- Wood framing bears on foundation wall or sill plate
- Air leakage pathway between sill and foundation
- Interior insulation must seal this junction completely
- Spray foam application provides optimal air sealing
Foundation Penetrations
- Steel columns, anchor bolts, mechanical sleeves
- Point thermal bridges with high conductivity
- Insulation continuity difficult to maintain
- Energy impact usually minor compared to wall area
The design of foundation assemblies requires integration of waterproofing, drainage, vapor control, insulation, and thermal bridging mitigation. Below-grade moisture loads exceed above-grade conditions by orders of magnitude, requiring robust liquid water management as the primary design strategy. Vapor diffusion control is secondary but necessary to prevent interstitial condensation in cold climates. The shift toward unvented conditioned crawlspaces and exterior foundation insulation reflects building science research demonstrating superior moisture and energy performance compared to traditional vented and interior-insulated approaches.
Sections
Below Grade Waterproofing
Below-grade waterproofing protects foundation walls and slabs from groundwater intrusion. The system selection depends on hydrostatic pressure conditions, soil characteristics, and interior space usage requirements.
Damp Proofing vs Waterproofing
Damp proofing resists moisture vapor and minor dampness but cannot withstand hydrostatic pressure. Applied as spray-on or rolled coatings (bituminous emulsions, polymer-modified cementitious materials), damp proofing is suitable only for sites with good drainage where the water table remains below the foundation depth year-round.
Capillary Breaks
Capillary breaks are material layers or assemblies that interrupt the continuous pore structure in building assemblies to prevent moisture migration through capillary action. These breaks are critical components in foundation design to prevent ground moisture from entering the building envelope.
Capillary Rise Mechanism
Physical Principles
Capillary action occurs when:
- Liquid molecules exhibit surface tension and adhesion to solid surfaces
- Pore diameter in porous materials creates meniscus formation
- Height of rise inversely proportional to pore diameter: h = 2γcosθ / (ρgr)
- h = height of capillary rise
- γ = surface tension of liquid
- θ = contact angle
- ρ = liquid density
- g = gravitational acceleration
- r = pore radius
Moisture Transport Characteristics
Capillary rise height in common materials:
Drainage
Foundation drainage systems manage groundwater and surface water to prevent moisture intrusion, hydrostatic pressure buildup, and soil saturation around building foundations. Effective drainage is the primary defense against water infiltration and foundation damage.
Drainage System Objectives
Primary Functions:
- Remove water from foundation perimeter before infiltration occurs
- Reduce hydrostatic pressure on foundation walls
- Lower water table elevation adjacent to foundation
- Prevent soil saturation and associated settlement
- Protect waterproofing and dampproofing systems from prolonged exposure
Performance Criteria:
Below Grade Insulation
Below-grade insulation protects foundation walls from heat loss and frost penetration while managing moisture exposure from soil contact. Insulation placement, material selection, and thermal bridging control directly affect energy performance and durability.
Insulation Material Properties
Extruded Polystyrene (XPS)
Physical Characteristics:
- Closed-cell foam structure
- Density: 1.3-2.2 lb/ft³
- R-value: 5.0 per inch (aged)
- Water absorption: 0.1-0.3% by volume (ASTM C272)
- Compressive strength: 15-60 psi depending on density
- Dimensional stability: minimal shrinkage below 165°F
Performance Attributes:
Slab On Grade
Slab-on-grade construction places concrete directly on prepared soil, requiring careful moisture control to prevent vapor transmission, structural damage, and flooring failures. Proper assembly design addresses capillary rise, vapor diffusion, thermal bridging, and soil gas intrusion.
Assembly Components
Soil Preparation
Compaction Requirements
- Minimum 95% modified Proctor density for fill soils
- Remove organic topsoil and unsuitable bearing material
- Uniform compaction prevents differential settlement
- Proper drainage away from slab edges (minimum 6 inches in 10 feet)
Capillary Break Layer