Specialty Terminal Units
Specialty Terminal Units
Specialty hydronic terminal units provide space heating in architecturally constrained applications where conventional baseboard, radiators, or convectors cannot be installed due to dimensional limitations, aesthetic requirements, or functional constraints. These compact forced-convection or natural-convection devices integrate into building elements (under cabinets, in floor trenches, behind architectural features) while maintaining adequate heat output (3,000-15,000 Btu/h per unit) through enhanced fin surface, optimized airflow patterns, or strategic placement to address local heat loss effectively.
Kickspace Heaters (Under-Cabinet)
Design and Construction
Configuration:
- Compact fan-forced heater: 3-6 in high, 9-15 in deep, 10-30 in wide
- Finned-tube hot water coil with tangential or centrifugal blower
- Toe-space installation: Beneath kitchen cabinets, vanities, built-ins
- Front grille discharge: Horizontal air delivery into room
Heat exchanger:
- Copper tube, aluminum fins
- Fin density: 10-14 fins per inch
- 1-2 coil rows deep
- Compact coil face area (60-200 in²)
Fan:
- Tangential (cross-flow) blower most common
- Low profile to fit 3-4 in height
- Airflow: 80-200 CFM
- Quiet operation (critical for residential applications)
Enclosure:
- Sheet metal cabinet with mounting flanges
- Removable front grille
- Integrated thermostat or remote sensor
- Optional built-in control valve
Performance Characteristics
Heat output:
- Small (12-18 in wide): 3,000-6,000 Btu/h @ 180°F water
- Medium (18-24 in wide): 6,000-9,000 Btu/h
- Large (24-30 in wide): 9,000-12,000 Btu/h
Water temperature dependency:
$$Q \propto (T_w - T_a)$$
Approximately linear for forced convection over typical range.
| Water Temp | Entering Air 65°F | Output (% of 180°F rating) |
|---|---|---|
| 200°F | 65°F | 115% |
| 180°F | 65°F | 100% (rated) |
| 160°F | 65°F | 85% |
| 140°F | 65°F | 70% |
Airflow pattern:
- Horizontal discharge parallel to floor
- Throw: 6-12 ft depending on fan speed
- Spreads along floor, rises via natural convection
- Effective for localized heat delivery
Installation and Application
Mounting:
- Rough-in during cabinet installation (new construction) or retrofit
- Support from floor or wall mounting brackets
- Align with toe-kick recess (typically 3-4 in high, 3 in deep)
- Electrical and plumbing concealed behind cabinet
Piping connections:
- 1/2 in supply and return (typical)
- Isolation valves accessible for service
- Air vent at coil high point
- Flexible connectors accommodate cabinet removal
Electrical:
- 120V or 24V fan motor
- Integral thermostat or remote wall sensor
- Line voltage or low voltage control
Applications:
- Kitchens: Primary or supplemental heat where wall space occupied by cabinets
- Bathrooms: Vanity toe-kick heating, fast warm-up
- Entryways: Built-in benches or cabinetry with integrated heating
- Offices: Under desk/credenza heating without visible terminals
Advantages:
- Invisible (no wall space consumption)
- Fast response (forced convection, low thermal mass)
- Effective local heating (at floor level where people stand)
Limitations:
- Requires cabinet installation (not suitable for open walls)
- Fan noise (though quieter models available)
- Filter maintenance access (remove grille)
- Electrical power required
Trench Heaters (In-Floor Perimeter)
Design and Construction
Configuration:
- Linear finned-tube convector recessed in floor trench
- Installed along perimeter (typically beneath curtain walls, glazing)
- Grated top cover: Flush with finished floor
- Natural convection or fan-assisted
Trench construction:
- Depth: 6-12 in below finished floor
- Width: 4-10 in
- Length: Continuous runs 10-50+ ft
- Waterproof liner (prevent groundwater intrusion)
- Insulation beneath and sides (minimize heat loss to ground)
Heat exchanger element:
- Copper tube, aluminum fins
- Fin density: 8-12 fpi (natural convection), 10-14 fpi (fan-assisted)
- 1-3 coil rows depending on output requirements
Cover grating:
- Aluminum, steel, or bronze finish
- Slot or perforated pattern (40-60% free area)
- Removable sections for maintenance access
- Load rating: Adequate for foot traffic (light-duty) or vehicle traffic (heavy-duty)
Performance Characteristics
Heat output (natural convection):
- Low output: 150-300 Btu/h per linear foot @ 180°F water
- Medium output: 300-500 Btu/h per linear foot
- High output: 500-800 Btu/h per linear foot
Heat output (fan-assisted):
- Medium output: 500-800 Btu/h per linear foot
- High output: 800-1,200 Btu/h per linear foot
- Very high output: 1,200-2,000 Btu/h per linear foot
Fan-assisted units achieve 1.5-3× output of natural convection in same physical size.
Temperature correction:
$$Q_{actual} = Q_{rated} \left(\frac{T_{w,actual} - T_a}{T_{w,rated} - T_a}\right)^{1.3}$$
Natural convection follows similar correction as baseboard/radiators.
Installation and Application
Installation procedure:
- Form or install trench liner during floor construction
- Install insulation (prevent downward heat loss)
- Install element with piping connections
- Test for leaks before closing floor
- Install grating after floor finish complete
Piping:
- Supply and return connections at trench ends or intervals
- Isolation valves accessible in adjacent spaces
- Air vents at high points (typically at connections)
- Pitch for drainage if required
Applications:
- Curtain wall perimeters: Counteract cold downdraft from glazing
- Atriums and lobbies: Invisible heating for architectural spaces
- Swimming pool decks: Perimeter heating, condensation control
- Retail storefronts: Floor-level heating without obstructing displays
Advantages:
- Completely invisible (floor-flush installation)
- Excellent coverage along perimeter
- No wall space required
- Effective at addressing curtain wall heat loss
Limitations:
- Expensive installation (floor integration)
- Limited to new construction or major renovation
- Maintenance access requires grating removal
- Potential for moisture intrusion if not properly sealed
Toe-Kick Heaters (Low-Profile)
Design Variants
Toe-kick heaters encompass both kickspace heaters (fan-forced, under-cabinet) and low-profile natural convection units installed at floor level.
Low-profile natural convection toe-kick:
- Height: 2-4 in
- Finned-tube element with front grille
- No fan (natural convection only)
- Quiet operation, no electrical
- Lower output than fan-forced: 200-500 Btu/h per linear foot
Installation:
- Along wall base (replace baseboard)
- Beneath low sills (window seats)
- Recessed in wall cavity at floor level
Output comparison:
| Unit Type | Output per Linear Foot | Fan Required | Electrical |
|---|---|---|---|
| Natural convection toe-kick | 200-500 Btu/h | No | No |
| Fan-forced kickspace (per unit) | 3,000-12,000 Btu/h | Yes | Yes |
| Standard baseboard | 400-800 Btu/h | No | No |
Applications
Natural convection toe-kick:
- Residential bathrooms (supplement)
- Low-sill applications (8-12 in sill height)
- Quiet environments (bedrooms)
- Locations without electrical access
Fan-forced kickspace:
- Higher output requirements
- Fast warm-up needed
- Acceptable noise levels (kitchens, baths)
- Electrical available
Valance Heating Units
Design and Construction
Configuration:
- Linear convector mounted in architectural valance
- Concealed behind fascia, grille, or architectural feature
- Horizontal or angled installation above windows, along ceilings
- Natural convection airflow pattern
Element construction:
- Finned-tube similar to baseboard or convector
- Exposed on room side (radiant and convective output)
- Concealed by architectural element
- Continuous runs: 6-40 ft typical
Valance integration:
- Wood, metal, or gypsum board fascia
- Air inlet: Gap at bottom or rear of valance
- Air outlet: Top of valance or through fascia perforations
- Minimum clearance to element: 2-4 in (adequate airflow)
Performance and Output
Heat output:
- Similar to baseboard: 400-800 Btu/h per linear foot @ 180°F
- Enhanced output with optimized valance design (engineered airflow path)
- Reduced output if valance restricts airflow (20-40% penalty possible)
Optimization:
- Adequate inlet and outlet free area (minimize restriction)
- Vertical clearance for chimney effect (6-12 in valance depth)
- Reflective backing (enhance radiant component toward room)
Installation and Application
Installation:
- Support element from wall or ceiling structure
- Conceal piping within valance or ceiling space
- Coordinate with architectural/interior design
Applications:
- Perimeter window heating: Valance above windows integrates heating with daylighting control (curtains, shades)
- Lobbies and public spaces: Architectural heating without visible terminals
- Historical buildings: Concealed modern heating in preserved interiors
- Commercial offices: Perimeter heating integrated with window treatments
Advantages:
- Aesthetically integrated (architecturally designed)
- Effective perimeter heating location
- No floor or wall space consumption
- Radiant and convective output
Limitations:
- Custom design/fabrication (higher cost)
- Output reduced if valance poorly designed (airflow restriction)
- Service access requires valance removal or access panels
- Not suitable for retrofit without major interior work
Specialty Linear and Panel Units
Slim-Profile Panel Convectors
Description:
- Ultra-thin panel convectors: 1-2 in deep
- Surface-mounted or recessed
- Fan-forced or natural convection
- Applications: Tight spaces, modern minimalist aesthetics
Output:
- 30-60 Btu/h per square foot of panel area (natural convection)
- 60-120 Btu/h per square foot (fan-forced)
Under-Window Convectors
Description:
- Compact cabinet convectors specifically designed for under-window installation
- Height: 6-10 in (fit below typical sill)
- Length: 24-72 in
- Natural convection or low-speed fan
Output:
- 800-2,000 Btu/h per linear foot
- Optimized for window heat loss offset
Radiant Ceiling Panels (Hydronic)
Description:
- Metal ceiling panels with integrated hydronic tubing
- Suspended or recessed in ceiling grid
- Primary radiant heat transfer (50-70%)
- Low-temperature operation (100-140°F)
Output:
- 15-40 Btu/h per square foot of panel area
- Requires large surface area due to low-temperature operation
- Applications: Office buildings, schools, healthcare
Sizing and Selection Considerations
Load Matching
Determine heat loss:
- Calculate local heat loss where specialty unit installed
- Consider specific loss mechanisms (window transmission, infiltration at doors)
Select unit type:
- Based on installation constraints (space, aesthetics, noise tolerance)
- Match output capability to load
Verify capacity:
$$Q_{required} \leq Q_{unit} \times CF_{temp} \times F_{safety}$$
Where $F_{safety}$ = 1.1-1.15.
Example Selection
Kitchen perimeter wall:
- Heat loss: 4,500 Btu/h
- Cabinet run: 10 ft with 3 cabinet sections
- Water temperature: 160°F average
Options:
Three kickspace heaters (one per cabinet): 3 × 5,000 Btu/h @ 180°F = 15,000 Btu/h rated
- @ 160°F: 15,000 × 0.85 = 12,750 Btu/h ✓ (adequate, though oversized)
- Advantage: Distributed heating, fast response
- Disadvantage: Three fan units (cost, maintenance, noise)
Trench heater: 10 ft × 500 Btu/h·ft @ 180°F = 5,000 Btu/h rated
- @ 160°F: 5,000 × 0.75 = 3,750 Btu/h (inadequate)
- Would require high-output trench (800 Btu/h·ft rated)
- Advantage: Invisible, quiet (natural convection)
- Disadvantage: Expensive installation, floor integration
Two kickspace heaters: 2 × 6,000 Btu/h @ 180°F = 12,000 Btu/h
- @ 160°F: 12,000 × 0.85 = 10,200 Btu/h ✓
- Compromise: Adequate output, fewer units, lower cost than option 1
Control and Integration
Individual Unit Control
Kickspace heaters:
- Integral thermostat (mechanical or electronic)
- Remote wall sensor with relay
- Line voltage or low voltage control
- Fan cycles with heating demand
Trench heaters:
- Zone valve control (multiple trenches on single valve)
- Thermostatic valve for individual control
- Fan control (if fan-assisted): Thermostat or manual switch
System Integration
Series or parallel piping:
- Small units: Series acceptable (limited water volume)
- Multiple units: Parallel preferred (independent control, balanced flow)
Mixed system:
- Specialty units on same zones as conventional terminals
- Size piping for combined flow
- Balance for adequate flow to all terminals
Maintenance Considerations
Access:
- Ensure removable grilles, panels, or covers for service
- Plan access during design phase
- Document hidden unit locations
Filter maintenance (fan units):
- Monthly inspection during heavy use
- Replace or clean per schedule
- Restricted airflow reduces output 20-40%
Coil cleaning:
- Annual vacuuming of fins
- Chemical cleaning if heavily soiled
- Access via grille or panel removal
Piping:
- Verify isolation valves accessible
- Bleed air from coils annually
- Drain if freeze risk
Specialty hydronic terminal units address heating requirements in architecturally constrained applications through compact forced-convection and natural-convection designs integrated into building elements. Kickspace heaters, trench heaters, toe-kick units, and valance heaters provide effective space heating where conventional terminals cannot be installed, with proper selection matching output capability to local heat loss while respecting dimensional, aesthetic, and functional constraints.